Manitowoc Tool and Machining
Manitowoc Tool and Machining



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Facility List

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CNC Horizontal Machining Centers •  CNC Boring Bars •  CNC Vertical Machining Centers
Five Axis CNC Machining Centers •  CNC Turning Center •  Press Room
Tool Room •  Fabrication Department •  Quality Control Department •  List of Certified Tools

Production Machining Equipment

CNC Horizontal Machining Centers
2 Mazak H-630
  Travel Limits: X = 40
Y = 32
Z = 30
  Probe/coolant thru spindle
3 Mazak 650 Ultra
  Travel Limits: X = 40
Y = 32
Z = 31
  Probe/coolant thru spindle
1 Okuma MC-600
  Travel Limits: X = 34.50
Y = 32.50
Z = 28.75
  72 pocket tool changer
2 Okuma MC-600
  Travel Limits: X = 34.50
Y = 32.50
Z = 28.75
  40 pocket tool changer
1 Okuma MC-500
  Travel Limits: X = 28.35
Y = 24.80
Z = 24.80
  40 pocket tool changer
1 Mitsubishi MH4B
  Travel Limits: X = 25.60
Y = 22.00
Z = 25.60
  42 pocket tool changer 12,000 RPM
  5 Machine - Mazak 6800 - Palletech System
Consisting of: 38 Pallets
3 Mazak 6800 - Palletech System
  Travel Limits: X = 41.30
Y = 31.50
Z = 34.60
  330 pocket tool changer per machine, 10,000 RPM
 1 Mazak 6800 - Palletech System
  Travel Limits: X = 41.30
Y = 31.50
Z = 34.60
  120 pocket tool changer per machine, 10,000 RPM
1 Mazak MU 6800 Palletech System
  Travel Limits: X = 41.30
Y = 31.50
Z = 34.60
  160 pocket tool changer, Ultra high precision machine
6 Machine - Mazak 6800 - Palletech System
Consisting of: 46 Pallets
5 Mazak 6800 Palletech System
  Travel Limits: X = 41.30
Y = 31.50
Z = 34.60
  160 pocket tool changer per machine, 10,000 RPM
1 Mazak MU-6800 - Palletech System
  Travel Limits: X = 41.30
Y = 31.50
Z = 34.60
  120 pocket tool changer, Ultra high precision machine
4 Machine - Mazak 6800 - Palletech System
Consisting of: 30 Pallets
3 Mazak 6800 Palletech System
  Travel Limits: X = 41.30
Y = 31.50
Z = 34.60
  (2) w/160 pocket tool changer per machine, 10,000 RPM
(1) w/120 pocket tool changer, 10,000 RPM
1 Mazak MU-6800 - Palletech System
  Travel Limits: X = 41.30
Y = 31.50
Z = 34.60
  160 pocket tool changer, Ultra high precision machine
2 Machine – Mazak 6800-2 – Palletech System
Consisting of: 16 Pallets
  Travel Limits:

X = 31.50
Y = 31.50
Z = 31.50
  160 pocket tool changer per machine, 10,000 RPM
4 Machine – Mazak 6800 – Palletech System
Consisting of: 30 Pallets
4 Mazak FH-6800 – Palletech System
  Travel Limits: X = 41.30
Y = 31.50
Z = 34.60
  120 pocket tool changer per machine, 10,000 RPM
3 Mazak HCN - 6000-2
  Travel Limits: X = 31.49
Y = 31.49
Z = 31.49
  (2) w/120 pocket tool changer per machine
(1) w/80 pocket tool changer, 10,000 RPM
3 Mazak HCN - 6000-2
  Travel Limits: X = 41.34
Y = 35.48
Z = 38.50
  120 pocket tool changer per machine, 8,000 RPM
1 Mazak HCN - 6800-2
  Travel Limits: X = 41.34
Y = 35.48
Z = 38.50
  120 pocket tool changer per machine, 8,000 RPM
3 Mazak FH-680
  Travel Limits: X = 42.00
Y = 32.00
Z = 32.00
  120 pocket tool changer, 10,000 RPM
Probe/coolant thru spindle
3 Mazak FH-6800
  Travel Limits: X = 41.30
Y = 31.50
Z = 34.60
  120 pocket tool changer, 10,000 RPM
2 Okuma MX - 60HB
  Travel Limits: X = 40.00
Y = 32.00
Z = 32.00
  100 pocket tool changer, 10,000 RPM
Probe/coolant thru spindle 
3 Okuma MA - 60HB
  Travel Limits: X = 40.00
Y = 32.00
Z = 32.00
  60 pocket tool changer
(2) with 10,000 RPM, (1) with 12,000 RPM 
1 HASS HSIR 4 AXIS
  Travel Limits: X = 24.00
Y = 20.00
Z = 22.00
  24 pocket tool changer, 7,500 RPM
2 Cell-Con Units
  Travel Limits: X = 24.00
Y = 17.00
Z = 28.00
2 Mori-Seiki NH-4000 DCG
  Travel Limits: X = 22.00
Y = 22.00
Z = 24.80
  40 pocket tool changer, Probe/coolant thru spindle
3 Mori-Seiki NH-5000 50 DCG
  Travel Limits: X = 28.70
Y = 28.70
Z = 33.50
  54 Pocket tool changer, 8,000 RPM
Probe/coolant thru spindle
1 Mori-Seiki NH-6300 DCG II
  Travel Limits: X = 41.30
Y = 35.40
Z = 38.60
  100 pocket tool changer, 10,000 RPM
Probe/coolant thru spindle
5 Mitsui Seiki HJ63A
  Travel Limits: X = 35.40
Y = 31.50
  120 Pocket tool changer; Coolant thru spindle
4 Mitsui Seiki HJ80
  Travel Limits: X = 47.20
Y = 37.40
  240 Pocket tool changer
Coolant thru spindle
40 Pallet Fastem system
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CNC Boring Bars
2 Toshiba BTD-13 R22
  Travel Limits: X = 118
Y = 91
Z = 63
  Table dimensions: 71 X 87
Rotary index able table, programmable
Spindle extension: 27
 
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CNC Vertical Machining Centers
2 Tree 325
  Travel Limits: X = 27.00
Y = 14.00
Z = 6.00
2 Tree 425
  Travel Limits: X = 30.00
Y = 15.00
Z = 6.00
5 Tree 1050
  Travel Limits: X = 40.00
Y = 19.75
Z = 25.00
  40 pocket tool changer
2 Tree 1260
  Travel Limits: X = 49.00
Y = 24.00
Z = 25.00
  32 pocket tool changer 
2 Okuma MC-6VA
  Travel Limits: X = 60.00
Y = 25.00
Z = 25.00
  32 pocket tool changer 
2 Milltronics RH20
  Travel Limits: X = 40.00
Y = 20.00
Z = 24.00
5 Milltronics RH30
  Travel Limits: X = 60.00
Y = 30.00
Z = 28.00
  7 pocket tool changer
1 Milltronics MB20
  Travel Limits: X = 38.00
Y = 20.00
Z = 24.00
2 HAAS VF-2
  Travel Limits: X = 30.00
Y = 16.00
Z = 20.00
  20 pocket tool changer 
1 HAAS VF-OE
  Travel Limits: X = 30.00
Y = 16.00
Z = 20.00
  20 pocket tool changer
7 HAAS VF 3 SS
  Travel Limits: X = 30.00
Y = 16.00
Z = 20.00
  24 pocket tool changer
1 Mazak VTC200C
  Travel Limits: X = 65.00
Y = 20.00
Z = 20.00
  24 pocket tool changer
1 Okuma MF-46VA
  Travel Limits: X = 30.00
Y = 22.00
Z = 18.11
  20 pocket tool changer, 15,000 RPM, Pallet Changer
1 Bril60 Milltronics Inline Bridge Mill
  Travel Limits: X = 100.00
Y = 60.00
Z = 28.00
1 Brother CNC Drilling/Tapping Center
  Travel Limits: X = 24.00
Y = 14.20
Z = 10.60
4 Fanuc Robodrill
  QT21 IDL - BTD 30 Plus
  Travel Limits: X = 27.56
Y = 15.75
Z = 13.00
  21 pocket tool changer 
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Five Axis CNC Machining Centers
6 Mazak Integrex 200
  Mark III with Gantry Loaders
1 Mazak Integrex e-650H
  Travel Limits: X = 40.35
Y = 25.60
Z = 122.91
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CNC Turning Centers
2 Okuma LB-3511
  Maximum turning diameter: 19.40
Distance between centers: 37.00
RPM: 3200
3 Okuma LB-45
  Maximum turning diameter: 25.50
Distance between centers: 39.25
1 Okuma LB-45
  Maximum turning diameter: 25.50
Distance between centers: 75.75
1 Okuma Crown L1060E
  W/Fedek Hydro Dynamic Bar Feeder
Multiple Bars 1-5/8" Diameter X 12' Long
Maximum turning diameter: 10.63
Distance between centers: 19.68
W/Fanuc (200-i) Robot 6 Axis
1 Clausing 24 x 40
  Maximum turning diameter: 16.34
Distance between centers: 40.00
RPM: 2500
1 Mazak Multiplex 6200
  Twin spindle, twin turret
6 axis with gantry robot
Maximum turning diameter: 12.50
1 Mazak Multiplex 6200Y
  Twin spindle, twin turret
6 axis with gantry robot
W/Mazatrol Fushion Control
Maximum turning diameter: 12.50
1 Mazak Multiplex 6300Y
  Twin spindle, twin turret
6 axis with gantry robot
W/Mazatrol Fusion Control
Maximum turning diameter: 22.00
1 MazakMegaturn Nexus 900M VTL
  Maximum machining diameter: 36.22
Maximum height: 31.50
24" Chuck
12 Pocket tool changer
2 Mazak Nexus QTN 250
  Chucker CNC turning center
Maximum turning diameter: 13.80
2 Okuma Captain L-470
  Maximum turning diameter: 16.54
Disatance between centers: 25.59
RPM: 3000
4 Mori-Seiki NL3000 MC700
  Maximum turning diameter: 16.50
Distance between centers: 28.00
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Press Room

 The following is a list of in-house presses.  All have coil cradles, straighteners, and automatic feeds.
1 800-Ton Verson Press
  Bed Size: 60" x 108"
Shut Height: 27.00"
Stroke: 20.00"
Coil Feed: 30" Wide
1 500-Ton Heim Press
  Bed Size: 60" x 120"
Shut Height: 25.88"
Stroke: 12.00"
Coil Feed:  24.00" Wide
1 400-Ton Williams and White Press
  Bed Size: 48" x 96"
Shut Height: 23.38"
Stroke: 10.00"
Coil Feed: 24.00" Wide 
Air Cushion
1 250-Ton Pacific Hydraulic
 

Bed Size: 34" x 58"
Shut Height: 11.62"
Stroke: 12"
Air Cushion

1 220-ton Aida Press
  Bed Size: 33" x 84"
Shut Height: 17.70"
Stroke: 5.90"
Coil Feed: 18.00" Wide
1 200-Ton Minster
  Bed Size: 44" x 48"
Maximum Shut Height: 15.00"
Stroke: 4.00"
Coil Feed: 20.00" Wide
1 200-Ton Minster
 

Bed Size: 44" x 72 "
Maximum Shut Height: 15.00"
Stroke: 6.00"
Coil Feed: 20.00" Wide
Air Cushion

1 150-Ton Bliss C-Frame
 

Bed Size: 30" x 50"
Shut Height: 12.50"-17.50"
Stroke: 8.00"
Air Cushion
1 100-Ton Bliss C-Frame
  Bed Size: 27" x 42"
Shut Height: 9.00"-13.00"
Stroke: 8.00"
Air Cushion
1 Accurpress 250 Ton Brake Press
  11" x 168"
10" Throat Depth
 
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Tool Room

 Capable of designing and building the following dies and fixtures:
  Dies: Progressive, compound, forming, stamping, drawing, and coining.
Fixtures: Welding, machining and assembly.
Heat Treat Oven: 9" X 13.5" X 24"
1 Harrison Alpha 550 Lathe Center
  Maximum turning diameter: 21"
Distance between centers: 40"
Blanchard Grinders: 36" and 48"
Various surface grinders (largest 17" H x 24" x 60")
  Mitsubishi FA20S Submerged Wire
  Travel Limits: X = 19.69
Y = 13.77
  Work-piece maximum thickness: 11.81"
Automatic Water Jet Threader
  Mitsubishi DWC110H Wire EDM
  Travel Limits: X = 11.80
Y = 17.70
  Work-piece maximum thickness: 10.50"
  Mitsubishi FX20 Submerged Wire
  Travel Limits: X = 13.77
Y = 19.69
  Work-piece maximum thickness: 11.81"
Automatic Water Jet Threader
Submerged Wire Cut EDM System
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Fabrication Department
  Robotic Wire Welder E096-01 Lincoln
  E-Cell - 6-axis
  Travel Limits: X = 24
Y = 24
Z = 36
  SMAW"Stick"
GTAW "Heliarc"
GMAW "Solid Wire"
GMAW "Aluminum Wire"
SAW "Subarc"
Three-Ton Hoist
Various In-House Production Saws
  Flow Waterjet
Flow M3 4020B Waterjet
72 x 144 x 8
 
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Quality Control Department

Upon request, MTM will furnish a customer with a Quality Control Manual.

The Scope of Quality System Compliance Includes:
Manufacture of tools and dies, specialty machining, stamping and production machining, CNC boring and milling.
2 Starrett Coordinate Measuring Machines
  IBM-AT compatible computer system.
Statistical Process Control (SPC) readout capability.
1 Brown and Sharpe XCEL 9-15-9
  DCC Coordinate Measuring Machine
PH10MQ Head/TP200
PC-DMIS
1 Brown and Sharpe CHAMELEON 9-15-9
  DCC Coordinate Measuring Machine
PH10MQ Head/TP200 with SP600 Scanning Probe
PC-DMIS
1 Brown and Sharpe GLOBAL IMAGE 12-15-10
  DCC Coordinate Measuring Machine
SP800 Scanning Probe
PC-DMIS
1 Brown and Sharpe GLOBAL IMAGE 9-20-8
  DCC Coordinate Measuring Machine
SP800 Scanning Probe
PC-DMIS
1 Brown and Sharpe GLOBAL PERFORMANCE 7-10-7
  DCC Coordinate Measuring Machine
PH10MQ Head
PC-DMIS
1 ZIESS UPMC 1200 CARAT
  DCC Coordinate Measuring Machine
Zeiss Scanning Probe with Table Rotation Capability
2 Faro Platinum CMM ARM
  0.0005" Accuracy, 7 Axis, 8ft Measuring Range

SPC capability both through CMM and shop floor.

Two granite tables (10" thick x 36 x 60 and 12" thick x 60 x 140)
 
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List of Certified Tools
  • Dial Indicators
  • Digital Readouts
  • Surface Gages
  • Height Gages
  • Inside and Outside Micrometers
  • Surface Plates
  • Other Granite Tables
  • Gage Blocks
  • Plug Gages
  • Taper Gages
  • Hole Micrometers
  • Telescoping Gages
  • Inside and Outside Vernier Calipers
  • Precision Squares
  • Dial Bore Gages
  • Profilometer
  • Rail Gages
  • 12 x 18 x 4 Granite Tri-Square
  • Thread Plug Gages
  • Master Setting Rings
  • Depth Micrometers
  • Thread Micrometers
  • Precision Protractors
  • 42" Precision Granite Straight Edge

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Manitowoc Tool and Machining
Manitowoc Tool and Machining