Facility List 3

pdfFacility List

CNC Horizontal Machining Centers • CNC Boring Bars • CNC Vertical Machining Centers
Five Axis CNC Machining Centers • CNC Turning Center • Press Room
Tool Room • Fabrication Department • Quality Control Department • List of Certified Tools

Production Machining Equipment

CNC Horizontal Machining Centers

1 Mazak Nexus 6800-2
Travel Limits: X = 41.30
Y = 31.50
Z = 34.60
120 pocket tool changer
8,000 RPM
3 Mazak 650 Ultra
Travel Limits: X = 40
Y = 32
Z = 31
Probe/coolant thru spindle
1 Okuma MC-600
Travel Limits: X = 34.50
Y = 32.50
Z = 28.75
72 pocket tool changer
2 Okuma MC-600
Travel Limits: X = 34.50
Y = 32.50
Z = 28.75
40 pocket tool changer
1 Okuma MC-500
Travel Limits: X = 28.35
Y = 24.80
Z = 24.80
40 pocket tool changer
1 Mitsubishi MH4B
Travel Limits: X = 25.60
Y = 22.00
Z = 25.60
42 pocket tool changer 12,000 RPM

  5 Machine – Mazak 6800 – Palletech System
Consisting of: 38 Pallets
3 Mazak 6800 – Palletech System
Travel Limits: X = 41.30
Y = 31.50
Z = 34.60
330 pocket tool changer per machine, 10,000 RPM
 1 Mazak 6800 – Palletech System
Travel Limits: X = 41.30
Y = 31.50
Z = 34.60
120 pocket tool changer per machine, 10,000 RPM
1 Mazak MU 6800 Palletech System
Travel Limits: X = 41.30
Y = 31.50
Z = 34.60
160 pocket tool changer, Ultra high precision machine

6 Machine – Mazak 6800 – Palletech System
Consisting of: 46 Pallets
5 Mazak 6800 Palletech System
Travel Limits: X = 41.30
Y = 31.50
Z = 34.60
160 pocket tool changer per machine, 10,000 RPM
1 Mazak MU-6800 – Palletech System
Travel Limits: X = 41.30
Y = 31.50
Z = 34.60
120 pocket tool changer, Ultra high precision machine

4 Machine – Mazak 6800 – Palletech System
Consisting of: 30 Pallets
3 Mazak 6800 Palletech System
Travel Limits: X = 41.30
Y = 31.50
Z = 34.60
(2) w/160 pocket tool changer per machine, 10,000 RPM
(1) w/120 pocket tool changer, 10,000 RPM
1 Mazak MU-6800 – Palletech System
Travel Limits: X = 41.30
Y = 31.50
Z = 34.60
160 pocket tool changer, Ultra high precision machine

3 Machine – Mazak 6800-2 – Palletech System
Consisting of: 20 Pallets
Travel Limits: X = 31.50
Y = 31.50
Z = 31.50
(2) w/160 pocket tool changer per machine, 10,000 RPM
(1) w/ 80 pocket tool changer, 10,000 RPM
4 Machine – Mazak 6800 – Palletech System
Consisting of: 30 Pallets
4 Mazak FH-6800 – Palletech System
Travel Limits: X = 41.30
Y = 31.50
Z = 34.60
120 pocket tool changer per machine, 10,000 RPM
1 Mazak HCN-5000
Travel Limits: X = 28.70
Y = 28.70
Z = 33.50
6 pallets, 18,000 RPM
160 pocket TLC changer

3 Mazak HCN – 6000-2
Travel Limits: X = 31.49
Y = 31.49
Z = 31.49
(2) w/120 pocket tool changer per machine
(1) w/80 pocket tool changer, 10,000 RPM
3 Mazak HCN – 6000-2
Travel Limits: X = 41.34
Y = 35.48
Z = 38.50
120 pocket tool changer per machine, 8,000 RPM
1 Mazak HCN – 6800-2
Travel Limits: X = 41.34
Y = 35.48
Z = 38.50
120 pocket tool changer per machine, 8,000 RPM
3 Mazak FH-680
Travel Limits: X = 42.00
Y = 32.00
Z = 32.00
120 pocket tool changer, 10,000 RPM
Probe/coolant thru spindle
3 Mazak FH-6800
Travel Limits: X = 41.30
Y = 31.50
Z = 34.60
120 pocket tool changer, 10,000 RPM
2 Okuma MX – 60HB
Travel Limits: X = 40.00
Y = 32.00
Z = 32.00
100 pocket tool changer, 10,000 RPM
Probe/coolant thru spindle
3 Okuma MA – 60HB
Travel Limits: X = 40.00
Y = 32.00
Z = 32.00
60 pocket tool changer
(2) with 10,000 RPM, (1) with 12,000 RPM
1 HASS HSIR 4 AXIS
Travel Limits: X = 24.00
Y = 20.00
Z = 22.00
24 pocket tool changer, 7,500 RPM
2 Mori-Seiki NH-4000 DCG
Travel Limits: X = 22.00
Y = 22.00
Z = 24.80
40 pocket tool changer, Probe/coolant thru spindle
3 Mori-Seiki NH-5000 50 DCG
Travel Limits: X = 28.70
Y = 28.70
Z = 33.50
54 Pocket tool changer, 8,000 RPM
Probe/coolant thru spindle
1 Mori-Seiki NH-6300 DCG II
Travel Limits: X = 41.30
Y = 35.40
Z = 38.60
100 pocket tool changer, 10,000 RPM
Probe/coolant thru spindle
5 Mitsui Seiki HJ63A
Travel Limits: X = 35.40
Y = 31.50
120 Pocket tool changer; Coolant thru spindle
4 Mitsui Seiki HJ80
Travel Limits: X = 47.20
Y = 37.40
3

 

 

Mori Seiki NHX 5500

Travel Limits:

                                                                                           X = 31.50
Y = 31.50
Z = 34.60

(2) w/ 180 pocket tool changer per machine, 15,000 RPM
(1) w/ 180 pocket tool changer, 5 Round Pallet Pool, 15,000 RPM

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CNC Boring Bars

2 Toshiba BTD-13 R22
Travel Limits: X = 118
Y = 91
Z = 63
Table dimensions: 71 X 87
Rotary index able table, programmable
Spindle extension: 27

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CNC Vertical Machining Centers

2 Tree 325
Travel Limits: X = 27.00
Y = 14.00
Z = 6.00
5 Tree 1050
Travel Limits: X = 40.00
Y = 19.75
Z = 25.00
40 pocket tool changer
2 Tree 1260
Travel Limits: X = 49.00
Y = 24.00
Z = 25.00
32 pocket tool changer
2 Okuma MC-6VA
Travel Limits: X = 60.00
Y = 25.00
Z = 25.00
32 pocket tool changer
2 Milltronics RH20
Travel Limits: X = 40.00
Y = 20.00
Z = 24.00
5 Milltronics RH30
Travel Limits: X = 60.00
Y = 30.00
Z = 28.00
7 pocket tool changer
1 Milltronics MB20
Travel Limits: X = 38.00
Y = 20.00
Z = 24.00
1 HAAS VF-OE
Travel Limits: X = 30.00
Y = 16.00
Z = 20.00
20 pocket tool changer
7 HAAS VF 3 SS
Travel Limits: X = 30.00
Y = 16.00
Z = 20.00
24 pocket tool changer
1 Mazak VTC200C
Travel Limits: X = 65.00
Y = 20.00
Z = 20.00
24 pocket tool changer
1 Okuma MF-46VA
Travel Limits: X = 30.00
Y = 22.00
Z = 18.11
20 pocket tool changer, 15,000 RPM, Pallet Changer
1 Bril60 Milltronics Inline Bridge Mill
Travel Limits: X = 100.00
Y = 60.00
Z = 28.00
1 Brother CNC Drilling/Tapping Center
Travel Limits: X = 24.00
Y = 14.20
Z = 10.60
4 Fanuc Robodrill
QT21 IDL – BTD 30 Plus
Travel Limits: X = 27.56
Y = 15.75
Z = 13.00
21 pocket tool changer

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Five Axis CNC Machining Centers

6 Mazak Integrex 200
Mark III with Gantry Loaders
1 Mazak Integrex e-650H
Travel Limits: X = 40.35
Y = 25.60
Z = 122.91

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CNC Turning Centers

2 Okuma LB-3511
Maximum turning diameter: 19.40
Distance between centers: 37.00
RPM: 3200
3 Okuma LB-45
Maximum turning diameter: 25.50
Distance between centers: 39.25
1 Okuma LB-45
Maximum turning diameter: 25.50
Distance between centers: 75.75
1 Okuma Crown L1060E
W/Fedek Hydro Dynamic Bar Feeder
Multiple Bars 1-5/8″ Diameter X 12′ Long
Maximum turning diameter: 10.63
Distance between centers: 19.68
W/Fanuc (200-i) Robot 6 Axis
1 Clausing 24 x 40
Maximum turning diameter: 16.34
Distance between centers: 40.00
RPM: 2500
1 Mazak Multiplex 6200
Twin spindle, twin turret
6 axis with gantry robot
Maximum turning diameter: 12.50
1 Mazak Multiplex 6200Y
Twin spindle, twin turret
6 axis with gantry robot
W/Mazatrol Fushion Control
Maximum turning diameter: 12.50
1 Mazak Multiplex 6300Y
Twin spindle, twin turret
6 axis with gantry robot
W/Mazatrol Fusion Control
Maximum turning diameter: 22.00
1 MazakMegaturn Nexus 900M VTL
Maximum machining diameter: 36.22
Maximum height: 31.50
24″ Chuck
12 Pocket tool changer
2 Mazak Nexus QTN 250
Chucker CNC turning center
Maximum turning diameter: 13.80
2 Okuma Captain L-470
Maximum turning diameter: 16.54
Disatance between centers: 25.59
RPM: 3000
4 Mori-Seiki NL3000 MC700
Maximum turning diameter: 16.50
Distance between centers: 28.00

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Press Room

The following is a list of in-house presses.  All have coil cradles, straighteners, and automatic feeds.

1 800-Ton Verson Press
Bed Size: 60″ x 108″
Shut Height: 27.00″
Stroke: 20.00″
Coil Feed: 30″ Wide
1 800-Ton Verson Press
Bed Size: 54″ x 120″
Shut Height: 23.00 – 35.00″
Stroke: 14″
1 500-Ton Heim Press
Bed Size: 60″ x 120″
Shut Height: 25.88″
Stroke: 12.00″
Coil Feed:  24.00″ Wide
1 400-Ton Williams and White Press
Bed Size: 48″ x 96″
Shut Height: 23.38″
Stroke: 10.00″
Coil Feed: 24.00″ Wide
Air Cushion
1 250-Ton Pacific Hydraulic
Bed Size: 34″ x 58″
Shut Height: 11.62″
Stroke: 12″
Air Cushion
1 220-ton Aida Press
Bed Size: 33″ x 84″
Shut Height: 17.70″
Stroke: 5.90″
Coil Feed: 18.00″ Wide
1 200-Ton Minster
Bed Size: 44″ x 48″
Maximum Shut Height: 15.00″
Stroke: 4.00″
Coil Feed: 20.00″ Wide
1 200-Ton Minster
Bed Size: 44″ x 72 ”
Maximum Shut Height: 15.00″
Stroke: 6.00″
Coil Feed: 20.00″ Wide
Air Cushion
1 200-ton Clearing
Bed Size: 48″ x 84″
Shut Height: 9.0″-19.00″
Stroke: 12″
1 150-Ton Bliss C-Frame
Bed Size: 30″ x 50″
Shut Height: 12.50″-17.50″
Stroke: 8.00″
Air Cushion
1 100-Ton Bliss C-Frame
Bed Size: 27″ x 42″
Shut Height: 9.00″-13.00″
Stroke: 8.00″
Air Cushion
1 Accurpress 250 Ton Brake Press
11″ x 168″
10″ Throat Depth

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Tool Room

Capable of designing and building the following dies and fixtures:

Dies: Progressive, compound, forming, stamping, drawing, and coining.
Fixtures: Welding, machining and assembly.
Heat Treat Oven: 9″ X 13.5″ X 24″
1 Harrison Alpha 550 Lathe Center
Maximum turning diameter: 21″
Distance between centers: 40″
Blanchard Grinders: 36″ and 48″
Various surface grinders (largest 17″ H x 24″ x 60″)
Mitsubishi FA20S Submerged Wire
Travel Limits: X = 19.69
Y = 13.77
Work-piece maximum thickness: 11.81″
Automatic Water Jet Threader
Mitsubishi DWC110H Wire EDM
Travel Limits: X = 11.80
Y = 17.70
Work-piece maximum thickness: 10.50″
Mitsubishi FX20 Submerged Wire
Travel Limits: X = 13.77
Y = 19.69
Work-piece maximum thickness: 11.81″
Automatic Water Jet Threader
Submerged Wire Cut EDM System

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Fabrication Department

Robotic Wire Welder E096-01 Lincoln
E-Cell – 6-axis
Travel Limits: X = 24
Y = 24
Z = 36
SMAW“Stick”
GTAW “Heliarc”
GMAW “Solid Wire”
GMAW “Aluminum Wire”
SAW “Subarc”
Three-Ton Hoist
Various In-House Production Saws
Flow Waterjet
Flow M3 4020B Waterjet
72 x 144 x 8

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Quality Control Department

Upon request, MTM will furnish a customer with a Quality Control Manual.

The Scope of Quality System Compliance Includes:
Manufacture of tools and dies, specialty machining, stamping and production machining, CNC boring and milling.

1 Starrett Coordinate Measuring Machines
IBM-AT compatible computer system.
Statistical Process Control (SPC) readout capability.
1 Brown and Sharpe XCEL 9-15-9
DCC Coordinate Measuring Machine
PH10MQ Head/TP200
PC-DMIS
1 Brown and Sharpe CHAMELEON 9-15-9
DCC Coordinate Measuring Machine
PH10MQ Head/TP200 with SP600 Scanning Probe
PC-DMIS
1 Brown and Sharpe GLOBAL IMAGE 12-15-10
DCC Coordinate Measuring Machine
SP800 Scanning Probe
PC-DMIS
1 Brown and Sharpe GLOBAL IMAGE 9-20-8
DCC Coordinate Measuring Machine
SP800 Scanning Probe
PC-DMIS
1 Brown and Sharpe GLOBAL PERFORMANCE 7-10-7
DCC Coordinate Measuring Machine
PH10MQ Head
PC-DMIS
1 ZIESS UPMC 1200 CARAT
DCC Coordinate Measuring Machine
Zeiss Scanning Probe with Table Rotation Capability
2 Faro Platinum CMM ARM
0.0005″ Accuracy, 7 Axis, 8ft Measuring RangeSPC capability both through CMM and shop floor.Two granite tables (10″ thick x 36 x 60 and 12″ thick x 60 x 140)

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List of Certified Tools

  • Dial Indicators
  • Digital Readouts
  • Surface Gages
  • Height Gages
  • Inside and Outside Micrometers
  • Surface Plates
  • Other Granite Tables
  • Gage Blocks
  • Plug Gages
  • Taper Gages
  • Hole Micrometers
  • Telescoping Gages
  • Inside and Outside Vernier Calipers
  • Precision Squares
  • Dial Bore Gages
  • Profilometer
  • Rail Gages
  • 12 x 18 x 4 Granite Tri-Square
  • Thread Plug Gages
  • Master Setting Rings
  • Depth Micrometers
  • Thread Micrometers
  • Precision Protractors
  • 42″ Precision Granite Straight Edge

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